Page 191 - 《应用声学》2023年第2期

第 42 卷 第 2 期 Vol. 42, No. 2
2023 年 3 月 Journal of Applied Acoustics March, 2023

⋄ 研究报告 ⋄

非线性工作状态压电换能器匹配技术 ∗

姚 震 1† 莫毅强 1 罗子伦 1 何 建 2 雷广伟 2

(1 广东工业大学 广州 510006)
(2 广州市科普超声电子技术有限公司 广州 510520)

摘要：针对压电换能器在大功率下存在复杂非线性而导致匹配参数难以优化的问题，以大功率超声金属焊接
为例，通过采集测试焊接过程换能器两端电压的幅值与频率，建立换能器反谐振电阻与驱动电压有效值、频率
之间的数学模型；提出基于反谐振电阻模型的最优功率匹配方法，推导了匹配电感电容的计算公式。最后实验
验证了数学模型的准确性，且当换能器输入功率在最优功率附近时，匹配网络电能传输效率最高。
关键词：压电换能器；超声金属焊接；反谐振电阻
中图法分类号: TB559 文献标识码: A 文章编号: 1000-310X(2023)02-0379-07
DOI: 10.11684/j.issn.1000-310X.2023.02.022

Matching technology of piezoelectric transducer in nonlinear working state

YAO Zhen 1 MO Yiqiang 1 LUO Zilun 1 HE Jian 2 LEI Guangwei 2

(1 Guangdong University of Technology, Guangzhou 510006, China)

(2 Guangzhou Kepu Ultrasonic Electric Technology Co., Ltd., Guangzhou 510520, China)

Abstract: Aiming at the problem that the matching parameters of piezoelectric transducer are difficult to
optimize due to the complex nonlinearity under high power, taking high power ultrasonic metal welding as an
example, the mathematical model between the anti-resonant resistance of the transducer and the effective value
and frequency of the driving voltage was established by collecting and testing the amplitude and frequency
of the voltage of the transducer in the welding process. The optimal power matching method based on the
anti-resonant resistance model was proposed, and the calculation formula of matching inductance capacitance
was derived. Finally, the accuracy of the mathematical model was verified by experiments, and when the input
power of the transducer was near the optimal power, the power transmission efficiency of the matching network
is the highest.
Keywords: Piezoelectric ultrasonic transducer; Ultrasonic metal welding; Anti-resonant resistance

2022-01-10 收稿; 2022-04-22 定稿
广东省科技计划项目 (2021A0505030068)
∗
作者简介: 姚震 (1976– ), 男, 广东韶关人, 博士, 高级实验师, 硕士生导师, 研究方向: 超声电源关键技术和压电超声振子。
† 通信作者 E-mail: 5436325@qq.com