Page 107 - 《应用声学》2022年第1期

第 41 卷 第 1 期 Vol. 41, No. 1
2022 年 1 月 Journal of Applied Acoustics January, 2022

⋄ 研究报告 ⋄

超声辅助射流电解加工的仿真及实验 ∗

黄安楠 1 张 震 1 傅 波 1† 张勇斌 2

(1 四川大学机械工程学院 成都 610065)
(2 中国工程物理研究院机械制造工艺研究所 绵阳 621900)

摘要：为了提高射流电解加工小孔的效率及质量，提出了一种压电超声波换能器配合锥形电解液腔室的装置，
将超声波引入电解液中，对射流电解加工存在的缺陷进行弥补。搭建了超声辅助射流电解加工装置，分析了
其加工原理。对模型进行了声场仿真和射流电解加工仿真，初步验证了超声辅助效果。实验验证了超声波对
射流电解加工的加工速率、小孔形状的辅助效果，结果表明：在多组 NaNO 3 电解液浓度、液压泵转速条件下，
1.5 min 内超声波对射流电解加工的加工速率可提高 9%∼15%；同时超声波对射流电解加工的过切现象有所
改善。
关键词：超声波；射流电解加工；电解液腔室；声场分布
中图法分类号: TH161 文献标识码: A 文章编号: 1000-310X(2022)01-0103-09
DOI: 10.11684/j.issn.1000-310X.2022.01.012

Simulation and experiment of ultrasonic-assisted electrochemical jet machining

HUANG Annan 1 ZHANG Zhen 1 FU Bo 1 ZHANG Yongbin 2

(1 School of Mechanical Engineering, Sichuan University, Chengdu 610065, China)
(2 Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621900, China)

Abstract: In order to improve the machining efficiency and quality of small holes, and make up some defects
of the electrochemical jet machining, an ultrasonic assisted electrochemical jet machining device including the
piezoelectric transducer and the conical cavit is proposed. The ultrasonic-assisted electrochemical jet machining
device is built, and its machining principle is analyzed. The sound field simulation and electrochemical jet
machining simulation are carried out, and the ultrasonic assisted effect is preliminarily verified. The experiment
results verify the assisted effect of ultrasonic wave on the machining rate and shape of small hole of the
electrochemical jet machining. The results show that under the conditions of multiple groups of NaNO 3
electrolyte concentration and hydraulic pump speed, the machining rate of ultrasonic assisted electrochemical
jet machining can be increased by 9%–15% within 1.5 min. At the same time, ultrasonic wave improves the
overcutting phenomenon of electrochemical jet machining.
Keywords: Ultrasonic; Electrochemical jet machining; Electrolyte chamber; Acoustic field distribution

2021-01-24 收稿; 2021-04-09 定稿
四川省科技计划资助项目 (2020YFG0117)
∗
作者简介: 黄安楠 (1997– ), 男, 重庆人, 硕士研究生, 研究方向: 机械设计及理论。
通信作者 E-mail: bofu@scu.edu.cn
†